BBIL's state-of-the-art manufacturing plant is the largest in Asia-Pacific. It sprawls over a picturesque campus at Genome Valley, Hyderabad and is built with an investment of over INR 1000 million. Manufacturing, Control Procedures and Protocols, all conform to the stringent standards laid down by internationally recognised institutions such as USFDA, UKMCA and WHO.

Manufacturing Facilities

• rDNA facility (Separate blocks for vaccines and biotherapeutics)
• Bacterial facility
• Cell Culture facility
• Polysaccharide facility
• Probiotic facility
• Formulation & Filling facilities
  Line 1 - Medium speed
  Line 2 - Low speed
  Line 3 - High speed
• Prefilled Line
• Centralised, fully automatic inspection, labeling and packaging area
• Prefabricated, independent GMP modules with HVAC for rDNA, viral and bacterial products
• P IV Isolation to handle bio-hazardous organisms
• Analytical & Instrumentation Laboratory

Animal Facility

• One of the largest in India
• One-of-its-kind for biologicals in India
• Classified filtered, 100% exhaust and airconditioned
• Separate areas for breeding and testing
• Handled by animal breeders, veterinarians and animal scientists

Warehouse

• Spacious cold room facilities meeting GMP requirements
• Substantial raw materials' storage area
• Well defined areas for finished products' storage

Engineering & Maintenance

• Demineralised water
• Reverse osmosis plant
• 600 ton airconditioning system
• 800 KVA stand-by generator
• Water for injection plants
• Effluent Treatment plant - Treatment of waste water through aerobic digestion
• Incinerator for disposal of biowaste

Quality Operations

• Quality Assurance with stringent in-process systems
• Quality Control
• Validation & Calibration
• Documentation
• Microbiology
• Research & Development
• Pilot scale production facilities
• Process development groups
• Drug delivery group
• Analytical development groups